Qinghai, a vast land in the western region, is rich in magnesium ore resources and serves as an important treasure trove of magnesium resources in China. With the rapid development of modern industry, the demand for high-density, high-purity magnesium oxide is increasing. As an important inorganic chemical raw material, magnesium oxide is widely used in various fields such as refractory materials, electronics, and building materials due to its unique physical and chemical properties. Particularly in the field of refractory materials, high-density, high-purity magnesium oxide is an indispensable key raw material, providing solid support for high-temperature industrial environments with its excellent high-temperature resistance and corrosion resistance.
Project Overview
The client is a well-known publicly listed company in the refractory materials industry. Due to the special nature of the processed materials and the geographical environment, they place great emphasis on equipment performance and operational stability. Leveraging its strong technical expertise and rich practical experience in the manufacturing of grinding equipment, SBM has assisted the client in establishing a production line for light-burned magnesium oxide powder with an annual output of 120,000 tons, promoting the in-depth development and maximization of the value of magnesium resources.
Raw Material: Light-Burned Magnesium Oxide
Output Fineness: D90 < 12 μm; D50 < 5 μm
Product Use: Refractory Materials
Equipment Configuration: SCM Series Ultrafine Mill
The engineering team from SBM conducted an in-depth on-site investigation of the project, utilizing advanced measurement technology and 3D modeling software to meticulously survey the client's existing plant and create precise models. After multiple rigorous validations and repeated simulations for optimization, they provided a design plan tailored to the client's needs, with the main equipment configured as the SBM SCM Series Ultrafine Mill.
Advantages of SCM Series Ultrafine Mill
High Efficiency and Energy Saving: Under the same fineness and power, SCM Series Ultrafine Mill has a grinding efficiency that is 40% higher than that of air jet mills and stirred mills, with energy consumption reduced by 70%.
Precise Particle Size Control: Equipped with a new high-efficiency cage-type classifier and variable frequency control, the particle size adjustment is convenient, with precise cutting particle sizes. The final product fineness can reach d97 ≤ 5 μm in a single pass.
Safe and Reliable Operation: The grinding chamber is free of rolling bearings and screws, avoiding issues related to bearing wear and screw loosening that could damage the equipment.
Clean and Environmentally Friendly: The mill uses a high-efficiency pulse dust collector, equipped with a silencer and soundproof room, significantly reducing dust and noise pollution, far exceeding national standards.
Customized Solutions
In response to key factors such as the stickiness of the raw materials, particle size requirements, production capacity needs, and environmental standards, the engineers of SBM provided a customized solution. They scientifically and rationally configured the SCM Series Ultrafine Mill and its related auxiliary equipment to ensure stable operation and high-efficiency output of the production line.
High-Altitude Adaptation Equipment Optimization
Considering the unique environment of Qinghai at high altitude, SBM optimized the equipment selection for high-altitude adaptability by using high-performance special fans and enhancing the system's circulating air design. This ensures that the equipment operates stably and efficiently under conditions of thin air and low pressure.
Material Preprocessing and Anti-Sticking Design
To address the issues of high stickiness and blockage associated with magnesium oxide materials, SBM implemented material preprocessing and increased the system's circulating air to reduce material stickiness and humidity. Additionally, anti-sticking coatings and cleaning devices were applied to effectively prevent material adhesion and blockage, thereby enhancing production efficiency.
Tower-Style Efficient Layout Design
In response to space limitations, SBM adopted a tower-style design, layering the production line to maximize the use of plant space and improve operational efficiency, creating greater value for the client.
Energy Reduction, Production Increase, and Intelligent Management
The client is highly concerned about operating costs and return on investment. SBM reduced energy consumption by optimizing production parameters and adjusting equipment status. Advanced control technologies were employed to achieve precise production, and a centralized control system was introduced for remote monitoring and automated control, reducing labor costs and enhancing overall operational efficiency.
SBM customized solutions not only addressed the technical challenges of the project but also earned widespread acclaim from the client. The client stated, "Since the production line was put into operation, it has been running stably, with high grinding efficiency and excellent finished products, making it very competitive in the market." Looking ahead, SBM will continue to uphold a customer-centric service philosophy, constantly innovating and breaking through barriers. The company is actively embracing digital transformation, promoting the deep integration of intelligent manufacturing and the industrial internet, and providing more professional, efficient, and energy-saving grinding equipment and solutions. This will contribute greater wisdom and strength to the continuous upgrading of magnesium oxide processing technology and the healthy development of the industry.
Project Overview
The client is a well-known publicly listed company in the refractory materials industry. Due to the special nature of the processed materials and the geographical environment, they place great emphasis on equipment performance and operational stability. Leveraging its strong technical expertise and rich practical experience in the manufacturing of grinding equipment, SBM has assisted the client in establishing a production line for light-burned magnesium oxide powder with an annual output of 120,000 tons, promoting the in-depth development and maximization of the value of magnesium resources.
Raw Material: Light-Burned Magnesium Oxide
Output Fineness: D90 < 12 μm; D50 < 5 μm
Product Use: Refractory Materials
Equipment Configuration: SCM Series Ultrafine Mill
The engineering team from SBM conducted an in-depth on-site investigation of the project, utilizing advanced measurement technology and 3D modeling software to meticulously survey the client's existing plant and create precise models. After multiple rigorous validations and repeated simulations for optimization, they provided a design plan tailored to the client's needs, with the main equipment configured as the SBM SCM Series Ultrafine Mill.
Advantages of SCM Series Ultrafine Mill
High Efficiency and Energy Saving: Under the same fineness and power, SCM Series Ultrafine Mill has a grinding efficiency that is 40% higher than that of air jet mills and stirred mills, with energy consumption reduced by 70%.
Precise Particle Size Control: Equipped with a new high-efficiency cage-type classifier and variable frequency control, the particle size adjustment is convenient, with precise cutting particle sizes. The final product fineness can reach d97 ≤ 5 μm in a single pass.
Safe and Reliable Operation: The grinding chamber is free of rolling bearings and screws, avoiding issues related to bearing wear and screw loosening that could damage the equipment.
Clean and Environmentally Friendly: The mill uses a high-efficiency pulse dust collector, equipped with a silencer and soundproof room, significantly reducing dust and noise pollution, far exceeding national standards.
Customized Solutions
In response to key factors such as the stickiness of the raw materials, particle size requirements, production capacity needs, and environmental standards, the engineers of SBM provided a customized solution. They scientifically and rationally configured the SCM Series Ultrafine Mill and its related auxiliary equipment to ensure stable operation and high-efficiency output of the production line.
High-Altitude Adaptation Equipment Optimization
Considering the unique environment of Qinghai at high altitude, SBM optimized the equipment selection for high-altitude adaptability by using high-performance special fans and enhancing the system's circulating air design. This ensures that the equipment operates stably and efficiently under conditions of thin air and low pressure.
Material Preprocessing and Anti-Sticking Design
To address the issues of high stickiness and blockage associated with magnesium oxide materials, SBM implemented material preprocessing and increased the system's circulating air to reduce material stickiness and humidity. Additionally, anti-sticking coatings and cleaning devices were applied to effectively prevent material adhesion and blockage, thereby enhancing production efficiency.
Tower-Style Efficient Layout Design
In response to space limitations, SBM adopted a tower-style design, layering the production line to maximize the use of plant space and improve operational efficiency, creating greater value for the client.
Energy Reduction, Production Increase, and Intelligent Management
The client is highly concerned about operating costs and return on investment. SBM reduced energy consumption by optimizing production parameters and adjusting equipment status. Advanced control technologies were employed to achieve precise production, and a centralized control system was introduced for remote monitoring and automated control, reducing labor costs and enhancing overall operational efficiency.
SBM customized solutions not only addressed the technical challenges of the project but also earned widespread acclaim from the client. The client stated, "Since the production line was put into operation, it has been running stably, with high grinding efficiency and excellent finished products, making it very competitive in the market." Looking ahead, SBM will continue to uphold a customer-centric service philosophy, constantly innovating and breaking through barriers. The company is actively embracing digital transformation, promoting the deep integration of intelligent manufacturing and the industrial internet, and providing more professional, efficient, and energy-saving grinding equipment and solutions. This will contribute greater wisdom and strength to the continuous upgrading of magnesium oxide processing technology and the healthy development of the industry.
